Date of Visit: 23rd August 2023
Organized by: Industry Institute Interaction Cell (IIIC) – Department of Mechanical Engineering
Faculty Coordinators:
- Mr. Shaik Ismail, Coordinator, IIIC-ME
- Mr. J. Pradeep, Assistant Professor, Department of Mechanical Engineering
Participants: 25 Final Year Mechanical Engineering Students
About Regal Rexnord
Regal Rexnord is a leading global manufacturer of electric motors and power transmission components, with its headquarters in Beloit, Wisconsin, USA. The company operates across North America, Europe, and Asia with a workforce of over 29,000 employees. As of 2021, it was ranked 763rd on the Fortune 1000 list and stood as the 17th largest corporation in Wisconsin.
The company is a key player in the electric motor industry, with its Genteq brand brushless DC motors commonly used in residential HVAC systems in the U.S. Other prominent brands include GE Commercial Motors, Leeson, and Marathon Electric.
Key Products Include:
Military Fuse Holders, Terminal Blocks, and Distribution Blocks
Electric HVAC Motors
Electrical Generators
High & Low Voltage Motors
Slip Ring and DC Motors
Capacitors and Electrical Connectors
Gearboxes, Automotive Transmissions & Marine Transmissions
Details of the Visit
The visit began with a Safety Induction Session conducted by the Chief Safety Officer, ensuring all students were aware of the safety protocols before entering the manufacturing zone.
Students were divided into two batches, each guided by a dedicated engineer to explore the shop floor and production line, with a focus on coupling manufacturing processes. Key observations during the visit included:
- Raw Material Inspection – Checking quality of incoming materials
- Design Verification – Understanding how approved coupling designs are allocated for production
- Machining Processes – Live demonstration of milling, drilling, shaping, planning, and polishing
- Painting & Assembly – Observation of post-processing and final assembly
- Quality Control – Inspection protocols to ensure high product standards
- Packaging – Final stage before dispatch
After the hands-on tour, Mr. O.V.B. Subramanyam (Senior Manager) provided an insightful session summarizing the manufacturing workflow and process integration at Regal Rexnord. Students also interacted with key personnel, including:
- Mr. Dnyaneshwar Pawar – Operations Head
- Mr. Harsh Lahoti – Production Engineer
- Mr. Ravindra – HR Executive
Outcome of the Visit
The industrial visit gave students practical exposure to advanced manufacturing processes and quality control systems used in global engineering firms. It also led to fruitful discussions on mutual collaboration opportunities, including:
- Internship programs for students
- Industry-oriented academic projects
- Knowledge-sharing sessions and technical talks
Conclusion
The visit to Regal Rexnord was a valuable learning experience for the final-year Mechanical Engineering students. It not only enhanced their understanding of industrial manufacturing systems but also bridged the gap between academic learning and real-world engineering practices. The Mechanical Engineering Department of VJIT extends its sincere thanks to the team at Regal Rexnord for their support and hospitality.
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